Measuring width of gunwale and wrapping tape at corresponding length on drill bit will help prevent accidentally drilling through the outside of the gunwale. If you are replacing original aluminum rails it is likely that the existing caps can be reused. As part of the arrangement we are also supplying genuine Old Town wooden canoe parts, hardware and supplies to canoe owners wishing to restore or repair their venerable Old Towns. Sold in pairs and includes black rivets. Holes should be drilled from the inside of rail. Hang seats, thwarts, yokes, etc. Keeping the true shape of the canoe while flexing on impact to prevent damage to the gunwales and canoe. Every canoe repair will go more smoothly on a clean boat. This mark will line up with the center point you have marked on either side of the hull once the rail has been slid onto the hull. Some Related Products from our Online Store. If you are replacing gunwales of other materials or a different style gunwale, it would not be unreasonable to expect to have to replace the decks. The rivet should then slip out easily. Black anodized aluminum can be substituted at an additional charge on canoes shorter than 19'. Replaced the kinked scratched aluminum gunwales on your Kevlar/composite canoe with this 2 part Bell/Northstar Profile. Gunwhales,thwarts,yoke, and handles for less then $200/ for what it’s worth. Never load or enter a canoe on dry land – make sure the canoe is floating. As a lightweight option on our composite hulls, Mad River Canoe offers black powder-coated aluminum gunwales. Align so that the wide part of the gunwale will be on the inside of hull and the narrow part on the outside. Place rivets through holes (four total), and pop with rivet gun. 2 one-piece aluminum gunwales of sufficient length (for a complete re-rail), Up to 80 HA/A612D rivets or equivalent (actual number will be determined by length of canoe), Equivalent:  Buttonhead aluminum rivets with aluminum mandrels (5/32" diameter); grip range: 3/16" to ¼"; Hole diameter .160 to .164, Rubber caps to fill holes in top of gunwales, Kerfed seat trusses (8) (if replacing wood or vinyl gunwales), Wax or Grease Pencil, or non-permanent marker, 10 Quick-Grip spring or Bar clamps or 3”+ C-clamps. View: Sort By: Close. Remove all seats, thwarts, yokes, etc. Serial numbers are located on the right side of the stern, just below the gunwale. The anodized aluminum gunwales are the lightest option we offer. Our full length gunwales. If you still cannot access those locations, leave them undrilled. We supply air dried wood because it is easier to bend successfully. Modify it a bit by using a cheap putty knife, Cut the blade in half lengthways and around the corners. The two parts are held together by an aluminum extruded gunwale that's riveted in place. If you are removing existing gunwales the rivets will be destroyed in the process. Many manufacturers like offer direct OEM replacements for popular boat models, taco rub rail products are a great option. Custom-length canoe gunwales. We have a few different vinyl decks in stock ranging from $19.95 to $34.95 each. Once you have drilled all four go back and secure rivets with rivet gun. Over time and use, the black powder coating can be abraded, revealing the natural silver color of aluminum. A Genuine Canoe Building and Repair Shop. Since gunwale guards experience high wear, it is occasionally replaced as needed or during refinishing projects. You may have to register before you can post: click the register link above to proceed. Our customers seldom have a problem installing gunwales because we supply air dried wood. You may find it helpful to use a putty knife to align hull and throat and encourage hull to fit into throat of gunwales. They will not fit shorter/wider canoes such as Winooski’s or Mississiquoi’s. This will give you a good reference point to make sure the new gunwales are fully pressed down on top of hull. Mark the placement of seats, thwarts, portage yokes... any components attached to your gunwales. Shaving pounds off the total weight of the boat is usually very important to portagers, and aluminum gunwales help keep this number as low as possible. Place orders for replacement gunwales through your authorized Mad River dealer. 5. Western Canoe Kayak is your source for all things canoes in Canada. It will either be engraved on a small brass plaque, or stamped directly into the hull. 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